kitagawa

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Machine Tool

Automation solution
PCX138

Pallet clamping system

PCX138ズーム

PCX138

  • Significant reduction in setup time
  • Factory automation and unmanned operation
  • High-precision positioning
  • Best match with NC rotary tables
  • All stainless body

Product Specifications

1. High repeatability positioning accuracy of 5μm or less due to the two-surface location.

2. It can be gripped using only the built-in spring, and when the machining load is high, it can be gripped using air clamping.

3. No lubrication and low maintenance.

4. All stainless steel body is rust-resistnt.

5. 4 systems: unclamp, air clamp (boost), air blow or taper hole seating confirmation, end face seating confirmation.

Note 1: During unclamping, the pallet mounting surface and the pallet do not come into close contact but remain slightly apart.

Note 2: The repeatability accuracy is based on our measurement method using the same pallet.

Engaging force (Spring grip) 7kN
Engaging force (Air pressure 0.6MPa) 24kN
Max. operating pressure 0.6MPa
Repeatability 5μm
Mass 3.9kg

Best match with NC rotary tables

Kitagawa is also the NC rotary table manufacturer. Therefore, the interface on the rotary table side is dedicatedly designed for the pallet clamp mounting. Eliminating the backplate minimizes the Z-axis dimension and expands the machining area.

bstmtch_en.jpg

Option

◇Pin

Part name Type Description
Clamp pin A PCX40A Centring pin (Omnidirectional positioning)
Clamp pin B PCX40B Reference pin (One direction positioning)
Clamp pin C PCX40C Clamp pin (No positioning function)
Torque pin PCX14T Phase aligment and torque reception
Protection cover PCX138-PC Protective cover

pin_en.jpg

Example of clamp pin usage

example_pin_en.png

◇Pallet conveying End Effector

loading

Designed specifically for automatic compatible pallets, it is suitable for narrow spaces and short pitch pallet clamps.

(Only in horizontal position during pallet conveying)

Permissible pallet mass: 10kg

Body mass: 0.5kg

endeffector


◇Various types of Pallets

Type Description Suitability for automation Mass (including fixture) Remarks

Figure
(see below)

PCXP-FRD Palett (Free round type) 2.6kg For additional machining, Ø139xt20, S45C A
PCXP-FRDAL Palett (Free round type aluminium) 1.3kg For additional machining, Ø139xt25, A2017 A
PCXP-FSQ Palett (Free square type) × 4.7kg For additional machining, 199x159xt20, S45C B
PCXP-FSQAL Palett (Free square type aluminium) × 2.2kg For additional machining, 199x159xt25, A2017 B
V75V13C-P Centring vise 4.3kg Palette dedicated model C
PCXP-SC3 Palett (SC-3-106 mounting) 4.3kg 3-inch scroll chuck D
PCXP-SC4 Palett (SC-4-105 mounting) 5.6kg 4-inch scroll chuck D
PCXP-SC5 Palett (SC-5-107 mounting) 7.0kg 5-inch scroll chuck D
PCXP-ID08 Palett (Imao MBID08 mounting) 2.8kg ID gripping, range Ø13.5~20 E
PCXP-ID10 Palette (Imao MBID10 mounting) 2.9kg ID gripping, range Ø18~27 E
PCXP-ID12 Palette (Imao MBID12 mounting) 3.1kg ID gripping, range Ø23~35.5 E
PCXP-ID16B Palette (Imao MBID16B mounting) 4.7kg ID gripping, range Ø29.3~51.5 E
PCXP-ID16D Palette (Imao MBID16D moounting) 6.6kg ID gripping, range Ø29.3~103 E

Note 1) The scroll chuck and Imao inner diameter collet are not included with the pallet. Please arrange them separately.

Note 2) The Imao ID collet chuck MBID is not available from our company.

Note 3) The free pallets may have a thickness tolerance of approximately 0.05mm. If a better tolerance is required, please make additional machining.

Note 4) The specifications of the centring vice are in accordance with the standard V75V13C.

pallet type

Drawing download

Model

PCX138

2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

Drawing downlord【Clamp pin】※Options※

Model

Clamp pin A
PCX40A
Clamp pin B
PCX40B
Clamp pin C
PCX40C
Torque pin
PCX14T
2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

Drawing downlord【End effector】※Options※

Model Pallet
conveying end effector
HP-9939 
2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

Drawing downlord【Pallet】※Options※

Model Pallet
(Free circular type)
PCXP-FRD
Pallet
(Free circular type aluminium)
PCXP-FDAL
Pallet
Free square type)
PCXP-FSQ
Pallet
(Free square type alminium)
PCXP-FSQAL
2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

Drawing downlord【Pallet】※Options※

Model Centering vice
V75V13C-P
Pallet
(SC-3-106 mounting)
PCXP-SC3
Pallet
(SC-4-105 mounting)
PCXP-SC4
Pallet
(SC-5-107 mounting)
PCXP-SC5
2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

Drawing downlord【Pallet】※Options※

Model Pallet
(for Imao MBID08 mounting)
PCXP-ID08
Pallet
(for ImaoMBID10 mounting)
PCXP-ID10
Pallet
(for Imao MBID12 mounting)
PCXP-ID12
2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

Drawing downlord【Pallet】※Options※

Model Pallet
(for Imao MBID16B mounting)
PCXP-ID16B
Pallet
(for Imao MBID16 mounting)
PCXP-ID16D
2D PDF
TIF
DXF
DWG
3D Parasolid
STEP

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